A new 3d electroplating simulation and design tool presented. Surface finishing solutions by elsyca nv elsyca nv. You can choose a predefined theme, or you can customize your drawing through colors, lines and styles setting. Rack diagram software using edraw predrawn network equipment symbols, you can quickly and easily create a rack diagram. Powder coating hanging rack and drying rack home of magic. Therefore, effective electrolytic plating thickness simulation helps plating industries to design the most appropriate rack and tools to produce the best deposit uniformity on each part. Vpc software stands out for its simple handling and user friendly design. Reliable electroplating offers to its customers quality rack plating. Barrel, rack and basket walgren is a world leader in the design, building and commissioning of highperformance plating equipment for decorative and functional.
These parameters affect deposit thickness and plating distribution. Methods and tooling design considerations for rack plating. Our academic background translates into a competitive. Since electroplating involves both an electrical and a chemical reaction. Software and controls engineering precision process.
Bluestreak plating software throughput consulting inc. Before the first production run takes place, elsyca platingmaster identifies the plating problems on a part, predicts the consistency between parts on a rack, and enables the user to design the. This feature allows tanks to be positioned along both the x and y axis, reducing overall length of the tool. We have expertise in the design of copper and stainless plating racks and. May 01, 2016 these tendencies can be mitigated through sound rack design. The advantages of rack plating are numerous, but most often it is used to work with intricate, delicate, highly. Pcbased operating interface hmi for programming, monitoring, administration of programs and storage of process data for pulse plating processes and other conventional electroplating. The ability for anyone without strong fea, cae or strong plating design experience to now be able to simulate plating thickness on a single part or full carry bar is powerful stuff. Design plateability analysis for precious metal jewelry rack design for electroplating of door handles computer aided engineering cae project example of a mandrel of piston rings. This term serves mainly to distinguish from continuous. Elsyca is the benchmark in electrochemical engineering.
In more technical applications, a plating rack may even be developed with an auxiliary anode inside the parts to generate the required current density in a hole or other recessed feature. The parts are mounted to a fixture or jig, known as a rack and then immersed in a plating solution bath. Simply put, electroplating is the process of bonding one form of metal or compound alloy to another base metal in order to provide enhanced conductivity or protection. If all the plating locations were shorted together, the rack simulated a traditional plating rack. In any case, rack plating requires careful consideration of plating process phenomena and the nuances of the part in question. A good plating simulation tool can, help an engineering team find the most reliable rack configuration based on the geometrical description of the rack, the parts to be plated and from calculation.
Were pleased to inform you that weve launched a new webbased design tool that has replaced the racktools standalone software program. These tendencies can be mitigated through sound rack design. The parts are mounted to a fixture or jig, known as. Parts may be oriented on the rack in such a way that critical features are facing the anodes. No rack is too big or too small for us to design, build, repair, or maintain. Software and controls engineering control systems and software precision process provides exceptional control systems for a variety of wet processes including. Services rack processing company, inc custom plating. Jobpro is the only job system designed for nadcap accredited companies. Mar 22, 2016 designing an effective plating rack often consumes a large amount of engineering bandwidth during the development of a new job.
Design, engineering and installation of anodizing facility. Visual plating controller software american plating power. Unlike competitors with limited product designs, since 1995 weve successfully integrated equipment and technology from our longterm strategic partners into our designs and systems. No rack is too big or too small for us to design, build, repair, or.
This paper describes how such the elsyca platingmaster software tool was used to effectively deliver a virtual plating plant with the goal to assess the impact of. Any time you can take the guess work out of part arrangement or rack design it is very helpful from the very start of any part design considerations. Im not quite sure what you mean by zinc chromate in this context, but. Our turnkey barrel plating system options include single or multiple hoists, process tanks, and dryers.
Plating racks for any application production plus corp. The design of an electroplating rack requires many preliminary steps. Chefs try to impress a diner with new visuals, using textures, colors, aroma, shapes, architecture, balance, and the art of plating serves up inspiration. Unlike competitors with limited product designs, since 1995 weve successfully integrated equipment. Rack plating is a particular area of concern with respect to tooling. Mb racks offers you the only rack with all copper splines and copper contacts which assures the best possible current distribution. Jun 09, 2014 automation machineautomatic surface plating line 20 design. Racks can be made for a single part, or thousands of parts. Rack or barrel plating which is best for my project. This design will also eliminate your hook from bouncing off your rail while the rack is in motion saving oven time, labor and materials. We are looking for a chemical powder to put on the plating racks in. The first ever software to empower an efficient management of electroplating. This design also allows tanks to be positioned to prevent transportation of dripping.
Barrel plating equipment has many options available, including. Fundamentals of plating rack design by steen heimke belke mfg. Our academic background translates into a competitive advantage for our customers. We utilize 3d design software to give our customers the best possible solutions. Beginning with solidworks software, we design and fabricate racks prototypes in about one week with your print, cad, edrawing, or part. What an engineer or designer should consider before electroplating. Electronic parts, coins, discs, ceramics wire size. Rack plating is a method used to electroplate brittle, large and complex parts that are difficult to plate using other processes. All copper to copper connections improves the quality of. A good plating simulation tool can, help an engineering team find the most reliable rack configuration based on the geometrical description of the rack, the parts to be plated and from.
Pro rac provides custom design and manufacture of plating racks, paint racks, ecoat racks, cnc plasma cutting, and plastisol coating longlasting protection and lowcost decorative finish for steel and aluminum components. These tools have been designed to optimize electroplating cells and racks. This prevents damage to parts during processing and facilitates the processing of much larger parts that could not be barrel plated. Automatic surface plating line automation machine youtube. We have installed hundreds of turnkey automatic barrel finishing systems. Powder coating hanging rack and drying rack home of. The broadstroke category of plating that advanced plating technologies performs falls into a category known as loose piece plating. Our equipment offerings for rack plating are the most diverse in the industry. Many industrial electroplating applications have been optimized by the use of new plating simulation software. With our unique design your hooks or wire will not walk down the rail while moving from your spray enclosure to your oven. Rwi plating racks are also designed to hold as many parts as possible and not sacrifice individual parts exposure. Rack design for electroplating of door handles elsyca nv. If youre interested in a new rack, basket or fixture, we can.
The plating rack held 16 pieces and could be run in two different configurations. Rack plating can be configured to accommodate virtually any part size or geometry. Pcbased operating interface hmi for programming, monitoring, administration of programs and storage of process data for pulse plating processes and other conventional electroplating operations. Plating tooling peerless custom rack, first in paint. Software helps ford design for plating quality products. We also supply advanced automated barrel technology that saves labor and time. Barrel plating, rack plating, rack coating, and basket coating equipment. Electroplating simulation and design tool citeseerx. Each customers requirements are carefully analyzed for quality results. This is significant to understanding part design, size and geometry effect on rack density and the ability to plate within specification. We also know that time is of the essence in the business world. Pro rac provides custom design and manufacture of plating racks, paint racks, ecoat racks, cnc plasma cutting, and plastisol coating longlasting protection and lowcost decorative finish for.
A new 3d electroplating simulation and design tool. Rack dimensions the most important fundamental of plating rack design is determining the proper dimensions, making sure that each rack will fit with parts affixed into. The design of an electroplating rack requires many preliminary steps such as. Simply put, electroplating is the process of bonding one form of metal or compound alloy to another base metal in order to provide. The magic rack division specializes in the design and manufacture of industrial paint racks, paint hooks and accessories used in liquid spray, powder coating, ecoat, flow coat, fluidized bed and plating products finishing applications. Typical applications include anodizing, plating, painting, cleaning, etching, powder coating, and racks for printed circuit boards. This new tool offers significant enhancements, including realtime pricing and availability, the ability to generate an official quote, purchase online, and the added benefit of having your rack assembled at. Pdf electroplating simulation and design tool researchgate. Jessup systems is the leading manufacturer of programmable automatic plating hoist systems.
The most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating. Plating tooling our many years of experience allow us to develop tooling concepts to hold any parts in order to achieve the plating results our customers require. Precision process equipment equipment rack and barrel. This design also allows tanks to be positioned to prevent transportation of dripping parts over sensitive baths. Simply drag and drop the symbols you need to your page, and design the diagram through edraw smart tools. We are looking for a chemical powder to put on the plating racks in order to protect the plating racks from acid nitric acid and alkali attacks or corrosion. Rack plating introduction a metal finishing job shop. We have expertise in the design of copper and stainless plating racks and can provide. Im not quite sure what you mean by zinc chromate in this context, but if you mean zinc electroplating with a chromate conversion coating, then plating racks are generally made of plastisol coated copper with stainless steel tips. The number of pieces per rack will be determined by current per rack, weight of each part relating to total weight of the rack, and, most importantly, by the design of the rack. Automation machineautomatic surface plating line 20 design.
Rack processing designs and produces custom platingonplastics pop racks for the automotive industry. Plating racks the magic rack division specializes in the design of racking for many applications, including plating. The most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating rack, he says. Founded in 1948, we have grown from a small business in dayton, ohio to. With over 100 installations, anoplex software is the leading supplier of software to the metal finishing industry. Elsyca platingmanager simulates plating performance based on a virtual. Sep 01, 2018 the most important advantage of elsyca software is the simulation can predict with 9095 percent confidence the plating thickness on any area of any part on the plating rack, he says. Before the first production run takes place, elsyca platingmaster identifies the plating problems on a part, predicts the consistency between parts on a rack, and enables the user to design the part and tooling configuration part orientation, rack load, shields, main and conforming anodes, and optimize process parameters. Nesting of parts during the electroplating process.
Browse rack diagram templates and examples you can make with smartdraw. Aug 03, 2018 rack plating is a method used to electroplate brittle, large and complex parts that are difficult to plate using other processes. Software packages are available that are versatile and user friendly. Elsyca platingmaster is a cadbased simulation software platform for the.
Elsyca platingmanager is the stateoftheart graphical simulation platform for analyzing the production performance and quality of electroplating processes. It works by holding parts in a fixed position on a rack frame while suspended in the solution. Designing an effective plating rack often consumes a large amount of engineering bandwidth during the development of a new job. We have expertise in the design of copper and stainless plating racks and can provide complete service, from design all the way through plastisol coating processes. The rack design maximizes space within the tank with four sets of hooks on each of the two rows. This doublebar plating rack is designed to work with your legor plating systems and features 16 hooks, allowing you to boost your production process. We design and assemble everything from new automatic platebakechromate equipment, to hoist and control upgrades of existing plating equipment. The first ever software to empower an efficient management of electroplating processes and the key to cost, quality and capacity control of your plating lines. The advantages of rack plating are numerous, but most often it is used to work with intricate, delicate, highly polished parts or small quantities. Electroplating software helps ford design for plating quality using elsyca as an indicator of a tierones capability to plate a new design concept, while providing recommendations to the studio to design a manufacturable feasible component, is truly beneficial in efforts to mitigate warranty, brown says.
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